Oil & Gas Solutions

G3500 Upgrade Kits
G3500 Upgrade Kits

G3500 UPGRADE KITS

G3500 Remote Advisor Panel Software Upgrade (IRM PELJ1083)

Simplify your engine set up with the G3500 Advisor Panel Software Upgrade kit. The enhanced software equips the product with a preference of control options and an overall simplification of system diagnostics and engine troubleshooting.

An engine’s configuration creates the foundation necessary to build a better tomorrow. The new and improved software of the G3500 Remote Advisor Panel equips each product with necessary safety measures for ensuring the right personnel are operating the machines as well as simplifying the overview of an engine’s software through the reduction of extraneous hardware. Extend your engine’s lifespan with the right software today.

Features

  • Engine set-up without Cat ET
  • Graphic display of key operating parameters
  • Password protection via configuration screen
  • Emissions-related parameter configuration
  • Full-text descriptions and fault code availability via panel
  • Availability of virtual gauges
  • Equipped with advanced Remote Advisor Panel settings

Advantages

  • Simplifies overall maintenance and repairs
  • Prevents adjustment of emissions and parameters by unauthorized personnel
  • Simplifies system diagnostics and troubleshooting
  • Reduces need for laptops/special PC hardware for engine operation and services

Benefits

  • Reduces need for additional hardware and software for troubleshooting/adjustment of engine
  • Enables adjustment of AFRC and necessary NOx settings
  • Enhances engine operation and configuration simplicity
  • Eliminates compatibility issues

Ultra Lean Burn (ULB) an ADEM III (IRM PELJ1214)

Grant your machine more operating flexibility with the Ultra Lean Burn (ULB) an ADEM III upgrade for G3508, G3512, and G3516 engines. This upgrade maximizes the product’s power density by an increase in ULB and ADEM III technology with applied fuel efficiency features such as air/fuel ratio and cylinder chambers.

Applying the latest technologies to your machine not only will lengthen its lifespan but enhance the overall engine capabilities. Through the ULB and ADEM III features, such as efficiency control and easier tuning configurations, the following upgrade will have higher rated operating functions to make your product perform its best. Lengthen your machine’s lifespan today.

Features

  • Mass flow air/fuel ratio control
  • Equipped ADEM III with ULB Software
  • Integrated NOx sensors
  • Remote Advisory Panel (if applicable)
  • Integrated Cat Electronic Technical (Cat ET)

Advantages

  • Higher altitude capability
  • Improved fuel efficiency
  • Higher operating functions
  • Ability to reach proper emission levels and compliance for critical areas of operation
  • Easy troubleshooting procedure
  • Enhanced diagnostic/tuning capabilities and engine configuration

Benefits

  • Enhanced combustion and efficiency control
  • Acute control of air/fuel ratio mix allowing for more complete and cleaner combustion
  • Control panel provides “not-to-exceed” features; 0.5 or 1.0 g/hp-hr NOx
  • Engine parameters display and configuration accessible to operators for troubleshooting and diagnostic codes
  • NOx sensor output

G3520B Engine Water Cooled Dual Layer Shielded (DLS) Exhaust Manifold (IRM PEJJ0184)

Optimize your product’s features with the G3520B Engine Water Cooled Dual Layer Shielded (DLS) Exhaust Manifold Upgrade Kit. This package utilizes the newest technology to reduce exhaust component temperatures without decreasing emissions, overall power usage, or fuel tolerance.

In order to properly care for your machine, you need to make sure it is equipped with the latest and best technology. The qualities of the upgrade listed above will enhance a products overall fuel efficiency and go above the power density of the last upgrade the machine has had. Equipped with all proper ADEM III and ULB technologies, this upgrade will not only leave your machine in better condition than before but provide ease within any work environment and performance parameters.

Features

  • Dual Layered Shielded (DLS) exhaust elbow and water cooled manifolds
  • Equipped with heat shielding, water lines, and hardware
  • Ultra Lean Burn (ULB) configurations
  • Maintains full torque capabilities of speed turn-down performance at a much higher rate

Advantages

  • Overall lower surface temperature
  • Maintains similar power density, performance, and fuel efficiency compared to the G3520B
  • Secured by Genuine Cat parts one-year parts warranty offers
  • Enhanced by Global Dealer Network consisting of skilled technicians

Benefits

  • Integrated with ADEM III controls and air/fuel ratio control (AFRC) systems
  • NOx sensors allow for systemized engine operation at precise combustion settings
  • Equipped with capable regional regulations
  • Reduces surface temperature and combines offered ULB technology and configuration

G3516 Engine Upgrade Low Emission Upgrade (IRM PELJ1621)

Enhance your machine’s technology with the G3516 Engine Low Emission Upgrade Kit This package equips its products with the latest features of increasing necessary air flow to the engine as well as purifying the air within that process.

The work that is properly done reflects upon the state of the equipment that does the job. The low emission upgrades with the kit listed above will meet altitude and boost requirements to match leaner emission targets, all while enhancing fuel tolerance for the overall turndown capability of your product. The latest features of the kit pair effortlessly with the satisfaction you will receive from upgrading your machine today.

Features

  • Equipped with a two-stage aftercooler
  • Enhanced turbocharger and venturi mixer
  • Installed with latest software
  • Enhanced with air purification process

Advantages

  • Existing assets extended through enhanced lifespan
  • Increased altitude and turndown capabilities
  • Ability to reach emission levels and compliance for critical areas

Benefits

  • Efficiently cools increased air flow into the engine
  • Necessary to meet altitude and boost requirements while running leaner to meet emission targets
  • Enhanced stability for mixing air/fuel ratio
  • New engaged start points for fuel map capabilities
  • Less restriction and cleanable elements provided

AFRC with NOx Sensor Upgrade (IRM PELJ1001)

Enhance your machine’s technology with the G3516 Engine Low Emission Upgrade Kit This package equips its products with the latest features of increasing necessary air flow to the engine as well as purifying the air within that process.

The work that is properly done reflects upon the state of the equipment that does the job. The low emission upgrades with the kit listed above will meet altitude and boost requirements to match leaner emission targets, all while enhancing fuel tolerance for the overall turndown capability of your product. The latest features of the kit pair effortlessly with the satisfaction you will receive from upgrading your machine today.

Features

  • Efficient control of air/fuel ratio
  • Enhanced Nitrogen Oxide (NO) sensor
  • Cat Electronic Technical (Cat ET)
  • Advanced Remote Advisor Display (requiring optional equipment)

Advantages

  • Displays overall engine parameters as well as NOx sensor output
  • Efficiency maximized by remote monitoring capabilities
  • Simplified engine operation and troubleshooting qualities
  • Expansive safety and shutdown capability features

Benefits

  • More acute control of air/fuel ratio allowing for more complete and cleaner combustion
  • System of controls provide not to exceed 2.0 g/hp-hr NOx
  • Enables operators to view engine parameters and diagnostic codes for troubleshooting

AFRC with NOx Sensor + Twin to Single Turbo Upgrade (IRM PELJ1003)

Improve the overall performance of your product with the AFRC and NOx Sensor+Twin to Single Turbo Upgrade kit. This package will combine the advantage of air/fuel ratio control (AFRC) with the latest turbocharger technology to allow your machine to perform its best.

Properly caring for your product by upgrading with the right technology will not only extend the lifespan but allow it to perform at its highest capability. Through the increase in power and reduced NOx emissions, this upgrade kit will combine all the necessary elements your machine needs to get the work done and build a better tomorrow.

Features

  • Equipped with single turbo configuration
  • Increase in engine power from 630 bHp (470 bKw) to 670 bHp (500 bKw)
  • Air/Fuel ratio control with NOx Sensors and ADEM III Controllers
  • Overall 25% speed downturn with constant flywheel torque
  • Equipped with Cat Electronic Technical (Cat ET)
  • Increased altitude capability without derate

Advantages

  • Upgrade applicable to G3508 engines
  • Undergone advanced factory and field-testing with significant results
  • Increases profitability  of individual transmission performances

Benefits

  • Reduction of overall Life Cycle Costs
  • Increased performance power
  • More acute control of fuel to air mix allowing for more complete and cleaner combustion
  • Improved control with constant power and 1000 ft (305m) capability
  • Availability of full display of engine parameters and diagnostic codes for troubleshooting to operator vantage point
  • Avoidance of power derate up to 3000 ft (914 m)

EIS to ADEM III Upgrade (IRM PELJ0856)

Make an impact on the way your machine runs with the EIS to ADEM III Control System Upgrade Kit for G3500A engines. This bundle centralizes all engine needs into one cohesive control system fit for a reliable performance and a continued customer satisfaction.

Emphasizing proper care for your machine starts with the latest technologies necessary to get the job done right. All facets of the process, from comprehensive engine control systems to an updated air/fuel ratio control gauge, enables your machine to run at its best. At Caterpillar, we lead an industry on consistent care for our products so join us in building a better world for your machine today.

Features

  • Simplified architectural engine system
  • Fewer terminal connections within the wiring harnesses
  • Modular harness design eliminates unnecessary variable harnesses
  • Equipped with latest pyrometer technologies
  • Air/Fuel ratio controlled via O2 sensor*
  • Enhanced remote monitoring and advisor display*
  • Cat Electronic Technology (Cat ET)*

Advantages

  • Reduction of downtime for replacement
  • Eases serviceability
  • Individualized cylinder size stocked via singular part number/department
  • Maximized availability and efficiency

Benefits

  • Reliable engine monitoring and easier troubleshooting
  • Reduced number of electrically related faults
  • Enhanced monitoring of exhaust temperature in several locations
  • More acute control of air/fuel mix allowing for more complete and clean combustion
  • Expansive safety and shutdown capabilities
  • Enables operators to view engine parameters and diagnostic codes for troubleshooting

ADEM III + AFRC with NOx Sensor + Twin to Single Turbo Upgrade (IRM PELJ1004)

Enhance your engine’s performance with the ADEM III + AFRC with NOx Sensor + Twin to Single Turbocharger Upgrade kit for G3508 engines. This package equips you with the latest technology in AFRC controls that will provide a finer and more complete combustion to lower nominal NOx emissions.

Upgrading the features of your machine will guarantee a job well done in any work environment. The Cat ET capabilities for expanding the operator’s vantage point with engine parameters will only emphasize the added benefits to the products overall simplified engine tasks and daily operations. Invest in a better future for your machine today.

Features

  • Single Turbo Configuration
  • Increased engine power from 630 bHp (470 bKw) to 670 bHp (500 bKw)
  • Speed Downturn at 25% with a constant flywheel torque
  • Increased Altitude Capability without derate
  • Air/Fuel ratio control with NOx Sensor and ADEM III Controller
  • Equipped with Cat Electronic Technical (Cat ET) – optional equipment required

Advantages

  • Eliminated power derate up to 3000 ft (914m)
  • More acute control of air/fuel ratio mix allowing for more complete and cleaner combustion
  • Enables operators to view engine parameters and diagnostic codes for troubleshooting

Benefits

  • Overall increase in performance power
  • Reduced Life Cycle Costs
  • Enhanced control with constant power and 1000 ft (305m) capability

ADEM III + AFRC with NOx Sensor Upgrade(IRM PELJ1002)

Extend your machine’s lifespan with the ADEM III + AFRC with NOx Sensor Upgrade kit for G3512 and G3516 engines. This package handles engine sensing/monitoring with ease and is equipped with the latest technology for an improved control system performance for continued customer satisfaction.

Taking the extra step and implementing proper care for your machine starts with the latest technologies necessary to get the job done right. All facets of the process, from comprehensive engine control systems to an updated air/fuel ratio control gauge, enables your machine to run at its best. At Caterpillar, we lead an industry on consistent care for our products so join us in building a better world for your machine today.

Features

  • Simplified architectural engine system
  • ADEM III Engine Prelube & Postlube*
  • Fewer terminal connections within the wiring harnesses
  • Modular harness design eliminates unnecessary variable harnesses
  • Equipped with latest pyrometer technologies
  • Air/Fuel ratio controlled via O2 sensor*
  • Enhanced remote monitoring and advisor display*
  • Cat Electronic Technology (Cat ET)*

Advantages

  • Reduction of downtime for replacement
  • Extended engine life
  • Eases serviceability
  • Individualized cylinder size stocked via singular part number/department
  • Maximized availability and efficiency

Benefits

  • Reliable engine monitoring and easier troubleshooting
  • Reduced number of electrically related faults
  • Enhanced monitoring of exhaust temperature in several locations
  • More acute control of air/fuel mix allowing for more complete and clean combustion
  • Expansive safety and shutdown capabilities
  • Enables operators to view engine parameters and diagnostic codes for troubleshooting

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From helping you set up the ideal Cat Customer Value Agreement (CVA) for your operation, to providing the parts, service and expertise you need to keep your assets running reliably, your Cat dealer is committed to your success and standing by to help.

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